description
space saving, compact piston seal, suit-able for standard O-Ring housings. advantage compared to O-Ring: integrated active back-up rings for high pressure, design with interference fit on outside diameter prevents twisting in dynamic applications.
- asymmetric double-acting piston compact seal. the preload is achieved by the internal stress of the seal material.
- interference fit on the inside diameter.
- various materials are available for different purposes.
- snaps into simple grooves (see notes on installation).
- good sealing effect across a wide temperature range.
- for pressures up to 700 bar as a seal pressurised spaces.
- good sealing in the low pressure range.
- excellent static sealing.
- little inclination to“stick-slip”.
- the housing grooves are same as housing grooves for O-rings(see “range of profile sizes”)
- the activated back up rings reduce the risk of gap extrusion and prevent twisting in dynamic applications.
- due to compact design an inexpensive construction of piston is possible.
- no drag pressure build-up.
- because of the excellent sealing effect,a fluid transport between the pressurised spaces is practically prevented.
application
not bolded symbols; please consult our technical for application limitations
- asymmetric double-acting piston compact seal. the preload is achieved by the internal stress of the seal material.
- interference fit on the inside diameter.
- various materials are available for different purposes.
- snaps into simple grooves (see notes on installation).
- good sealing effect across a wide temperature range.
- for pressures up to 700 bar as a seal pressurised spaces.
- good sealing in the low pressure range.
- excellent static sealing.
- little inclination to“stick-slip”.
- the housing grooves are same as housing grooves for O-rings(see “range of
profile sizes”)
- the activated back up rings reduce the risk of gap extrusion and prevent twisting
in dynamic applications.
- due to compact design an inexpensive construction of piston is possible.
- no drag pressure build-up.
- because of the excellent sealing effect,a fluid transport between the pressurised
spaces is practically prevented.
category of profile
machined only.
double acting
the PS 20 seal is designed for use as a piston seal.
area of application: hydraulics
- static and dynamic seals in hydraulic and pneumatic systems.
- use in systems with O-ringgrooves instead of O-rings in case of stability problems (twisting) or “pumping”.
- for valve seals in offshore and aviation applications.
note
- the design is based on standard O-ring dimensions according AS 568 A (american O-ring dimensions). in case of large deviations from standard groove dimensions the profile has to be checked .
- a design in PU materials is not recommendable because of the large deformation force .
- high break-awayload after prolonged periods of standstill.
function
PS20 profiles are compact piston seals designed to seal between two pressurised spaces; mainly for reciprocating movements, but also for static application and for minor rotating and pivoting movements. the design is based on application in standard hydraulic systems with conventional hydraulic oils, the use in pneumatic systems is furthermore possible. the operating parameters are as defined in the sealing data sheet and material data. requirements deviating from these parameters can be met to a certain degree by changing the geometry in the software program.
operating parameters & material
| material | temperature | max. surface speed | max. pressure 1 | hydrolysis | dry running | wear resistance | |
| sealing element | back-up ring | ||||||
| PU | POM /PA2 | -30 °C … +100 °C | 0.5 m/s | 250 bar (25 MPa) | – | + | + |
| HPU | POM / PA | -20 °C … +100 °C | 0.5 m/s | 250 bar (25 MPa) | + | + | + |
| LTPU | POM / PA | -40 °C … +110 °C | 0.5 m/s | 250 bar (25 MPa) | – | + | + |
| SLPU | POM / PA | -20 °C … +100 °C | 0.7 m/s | 250 bar (25 MPa) | + | ++ | + |
| GPU | POM / PA | -30 °C … +100 °C | 0.5 m/s | 250 bar (25 MPa) | + | + | + |
the stated operation conditions represent general indications. it is recommended not to use all maximum values simultaneously. surface speed limits apply only to the presence of adequate lubrication film.
1 pressure ratings are dependent on the size of the extrusion gap.
2 POM up to ø260 mm, PA above ø260 mm
3 attention: not suitable for mineral oils!
++ … particularly suitable o … conditional suitable
+ … suitable – … not suitable
for detailed information regarding chemical resistance please refer to our „list of resistance“. for increased wear resistance and higher pressure range
polyurethane materials in other systems are to be preferred, attention should be paid to restrictions in chemical and thermal resistance.for higher glid- ing speeds another sealing system should be used (e.g. PTFE materials).
note on special materials:
as the temperature limits are determined by POM, using special materials for the back up ring can expand the temperature limits.
gap dimension
the size of the permissible gap on the side opposite the source of pressure depends mainly on the seal material and the design of the seal. if the permissible gap dimensions are exceeded, there will be extrusion wear on the side opposite the source of pressure which may make the seal unfit for usage. the maximum value of the permissible extrusion gap is reached when the piston touches one side of the cylindrical tube or the guide. due to the small height of the back up rings and the resulting sensitivity to extrusion, the gap size is limited for all ranges of diameter, pressure and cross section by the standard hole/shaft basis fit f8/H8, influences due to thermal expansion have to be considered.
surface quality
| surface roughness |
Rtmax (μm) |
Ra (μm) |
| sliding surface | ≤2,5 | ≤0,05-0,3 |
| bottom of groove | ≤6,3 | ≤1,6 |
| groove face | ≤15 | ≤3 |
tolerance recommendation
| seal housing | tolerances |
| Ød | h9 |
| ØD | H9 |
mode of installation
the sealing element should be slipped over the piston and snapped into the groove, followed by both backup elements. at installation, pay attention that the radius on the backup elements fits to the corresponding radius on the sealing element (nonsymmetric backup elements). the installation of the backup elements is generally trouble-free, at installation of the sealing element the material deformation should not exceed the value of 30%, otherwise the permanent deformation would be too large.
recommended mounting space:
insertion chamfer:
in order to avoid damage to the piston seal during installation, the piston and the housing is to be chamfered and rounded as shown in the “recommended mounting space” drawing. the size of chamfer depends on the seal type and profile width.
| cs (mm) | c (mm) | |
| α = 15⁰ … 20⁰ | α = 20⁰ … 30⁰ | |
| 4 | 3.5 | 2 |
| 5 | 4 | 2.5 |
| 6 | 4.5 | 3 |
| 7.5 | 5 | 4 |
| 10 | 6 | 5 |
| 12.5 | 8.5 | 6.5 |
| 15 | 10 | 7.5 |
| 20 | 13 | 10 |
instead of a chamfer, the piston can also be designed with a radius. recommended size of the radius is equal to size of chamfer (R=c).
seal & housing recommendations
please note that we are able to produce those profiles to your specific need or any non standard housing. for detail measurements, please see Jet seal pars catalog…
the recommendations for mounting space heights and cross sections listed below are standard values for the corresponding O-Ring without (short), with one (medium) or with two (long) back-up rings.
fitted:
don’t hesitate to contact our technical department for further information or for special requirements (temperature, speed etc.), so that suitable materi- als and/or designs can be recommended